Tablet Toolings
We are committed to manufacture best tablet Toolings & provide technical services to resolve the tabletting issues completely.
With respect to engineering prospect, at present we have high tech machineries in our industry, so manufacturing Tablet Tooling and maintaining High-quality is easy and every one achieving these tasks.
But with respect to pharmaceutical tabletting issues, we can’t resolve the issues with only quality Tablet Toolings.
We believe that tabletting issues and their solutions are not an onset of action. Complete solution is always hidden in product itself and may influence by different environmental and scale up factors during product transfer.
So, to resolve the tabletting issue, we always recommend to understand the product nature from the development phase.
Based on the comprehensive study of the product, selection of proper grade of steel is very important.
Further selection of steel coating help to improve tooling quality to get complete tabletting solution.
So, we are glad to serve for you and accepting the challenge for complete tabletting solutions throughout product life cycle.
We design and manufacture best products because we know manufacturing process, products and regulatory norms better than any others…
Types of Tooling;
We manufacture Tooling as per Euro or TSM standard with or without Tapered Dies, Bakelite Relief on Lower Punch, Embossing, Identification notes as per customers’ requirements.
- Standard Tooling
- Multi Tip Tooling
- Micro Tip Tooling
- Nutraceutical Tooling
- Veterinary Tooling
Accordingly, we provide superior quality tablet tooling.
We provide Customised Tablet Toolings using different combination of Steel and Coatings based on product requirements.
We modify new and existing tooling to overcome tabletting issues in legacy products.
We increase productivity by shifting large volume products on multi tip tooling & by resolving issues like sticking, capping, laminations, poor compressibility etc.
Selection of Steel
We at Global, believe that proper selection of Steel based on product nature is very much important for complete tabletting solutions.
We recommend following types of steel based on product nature:
- O1; A general grade steel used to make punches having good toughness and abrasion resistance.
- S-7; A standard grade steel used to give strength and toughness to punches & best Impact resistant property to dies.
- D-3; A standard grade steel used to make dies for good strength, toughness & wear resistant property.
- D-2; A standard grade steel used to make punches & dies for excellent toughness, wear & corrosion resistant property.
We purchase steel from validated vendors. Because Steel quality also can be judged by manufacturing procedure followed by steel manufacturer.
After receiving raw steel, we do metallurgical & chemical checks to ensure quality again.
Heat Treatment is very important phase of Tablet Tolling manufacturing process.
After heat treatment, we do micro-structure analysis. Because quality of Tablet Toolings depend on Heat treatment procedure which is necessary to achieve required hardness and provide wear & impact resistant property.
Selection of Tool Coating
We at Global, believe that coating is necessary when we need additional properties over selected steel for tool manufacturing i.e. to increase the strength & toughness, to reduce friction & sticking, to create wear & corrosion resistant, etc.
Coating enhances tooling performance and life by providing protection from wear & corrosion issues. Coating enhances smooth product release and helps overcome sticking issues during compression which leads to increase in productivity.
Based on the product nature and steel characteristics, we recommend various types of coating.
- Hard Chrome Plating; Used for both punches and Dies, which increases surface hardness and wear resistance. It provides protection against corrosion and friction.
- Chromium Nitride (CRN); Used for both punches and Dies , has extremely smooth surface, provides excellent wear resistance, corrosion resistance, anti-sticking properties.
- Multi Layered Chromium Nitride (mCRN); Anti-stick properties increased by double layer of CRN coats.